experiencia

Case Studies

TwitterLinkedInEmailPrint

Sisteplant works in environments cross-sectoral using this knowledge to all our projects. The success of our customers is our success and we are proud to be an extension of the value of the equipment of our customers in each project
For every 1 euro that our customers invest in our projects, they get an annual recurring return of 8.36 euros, as our aim is to reach 10 euros. We apply advanced management, manufacturing and information that contribute to the increase of up to 30% in production and cost reduction of up to 25%.
If you want to know some of these projects we invite you browse our case studies at all levels.
See Case Studies:

GMAO_tren_metro_tranvia

Case study – Transport and Logistics Industries

TwitterLinkedInEmailPrint
Background

This company was running two underground lines using a solution that was not able to fit with the specific requirements of maintenance activity on Infrastructures and rolling stock. They needed Computerized Maintenance Management System, easy to use and adaptable to the specific management of transport infrastructure. What is more, a system equipped with better tools for data and text mining to be able to analyse the activity and identify opportunities of improvement.

Implementation
  • Implementation of PRISMA CMMS/GMAO as Maintenance Management System.
  • Automation to ensure the performance of the Preventive Maintenance Plan
  • Graphic Planning of Preventive Maintenance based on schedule kilometres and resources calendars.
  • Maintenance Inventory and Purchasing
  • Service Level KPIs obtention
Benefits
  • Performance of the Preventive Maintenance including the rolling stock based on the distance in kilometres
  • Efficient Planning of Preventive Maintenance based on calendars.
  • No paper work across the direct report of the activities on PRISMA
  • Speed-up of corrective request process and work orders execution
  • Suppliers Evaluation based on price, delivery time and quality

Case Study – Food and Berverage Industry

TwitterLinkedInEmailPrint
Background
  • The work orders to the plant did not have any support of an information system.
  • They did not have a real time information update of the situation of their plant
  • The information was based on visual observation of workshops.
  • They were not managing KPI´S to be able to identify and to improve losses of productivity
  • There were not using any dashboard to see real time situation of the business
  • Data collection process was slow and on paperwork.captor_modulos_gestion_web

Therefore, his processed food cooperative needed a Manufacturing Execution System that allowed to identify objectively how to improve the processes and productivity of the company.

 

Implementation
  • Implementation of CAPTOR as the Manufacturing Execution System for the improvement on the control of plant operations
  • OEE measurement and value losses quantifications.
  • Elimination of the paperwork on the data collection process
  • Production control and data collection management integrated with production machines, activities and incidents.
  • Collection and presentation of information in the plant environment in real time
  • Product and process management integrated with production activities and incidents to make a better analysis
Benefits
  • KPI´S information in real time
  • Tangibles improvements in the productivity indicators
  • Progress in the OEE performance
  • A visual management for the users and operators in the plant with improved ergonomic features that ensure ease of use and past learning curve.

Case Study – Food Industry

TwitterLinkedInEmailPrint
Background

sector_alimentacion2Family business dedicated to canned food production. They were not using any Computerized Maintenance Management System to centralize all the information and be able to analyse it. In addition, they needed to identify areas of improvement and process optimization. The data collection was made on paperwork and therefore was not trustworthy.  Customer Support had to be improved.

Continue reading

Case Study – Graphical Arts Industry

TwitterLinkedInEmailPrint
Background

captor_modulos_gestion_web

  • They needed a Manufacturing Execution System to control de production and be more competitive in their industry.
  • The work report was usually completed directly by the worker in plant. This system offered good results during a short of time but soon remained out-dated.
  • The KPI´s and management tools were always giving the productivity of each worker but it was impossible to identify real improvement opportunity

Continue reading

Case Study – Graphical Arts

TwitterLinkedInEmailPrint
Background

captor_modulos_gestion_web

Graphical arts company specialized in production of playing cards. The company had several lacks regarding to data collection and production process control.  The information was gathered in papers and was difficult to identify the time operators were spending in each task. The production line control was very difficult.

Continue reading

Case – study sector Química

TwitterLinkedInEmailPrint

Sorry, this entry is only available in European Spanish. For the sake of viewer convenience, the content is shown below in the alternative language. You may click the link to switch the active language.

Descripción del problema

sector_quimicoNecesidad de reducir los costes de producción.

— Stock excesivo de producto terminado para cubrir la demanda.

— Los operarios demandaban mayor control en las variables del proceso.
— No se disponía de ningún sistema que registara la trazabilidad de los productos fabricados.

Continue reading

Case – study Administración Pública

TwitterLinkedInEmailPrint

Sorry, this entry is only available in European Spanish. For the sake of viewer convenience, the content is shown below in the alternative language. You may click the link to switch the active language.

Descripción del problema

Sisteplant-administraciones_publicasNecesidad de mejorar la conservación de los espacios públicos e inmuebles municipales en óptimas condiciones para su uso y disfrute de forma segura por todos los ciudadanos.

— Dispersión de la información del mantenimiento y gestión de los activos públicos.

— Compromiso de mejora de los tiempos de respuesta ante incidencias.

Continue reading

Case – study Inmuebles – Facilities

TwitterLinkedInEmailPrint

Sorry, this entry is only available in European Spanish. For the sake of viewer convenience, the content is shown below in the alternative language. You may click the link to switch the active language.

Descripción del problema

sisteplant-inmueblesFalta de trazabilidad  en  las  solicitudes de servicio ni seguimiento de cierre.

— Comunicaciones verbales sin soporte documental que generaban tensiones entre departamentos.

— Escasa planificación de preventivos. Falta de datos que sustenten  los resultados de las políticas  de preventivo.

— Dificultades en el control de costes por áreas  técnicas.

— No existía integración de proveedores externos en la estructura de gestión.

— Dificultad en obtener  datos  fiables para realizar análisis y toma  de decisiones.

Continue reading

Case – study sector Plástico y Caucho

TwitterLinkedInEmailPrint

Sorry, this entry is only available in European Spanish. For the sake of viewer convenience, the content is shown below in the alternative language. You may click the link to switch the active language.

Descripción del problema

captor_automocion El sistema de recogida de datos de las inyectoras estaba obsoleto y no respondía a la todas las necesidades de gestión

— Falta de rigor en los datos de la actividad real de las máquinas.

— No se disponía de ningún sistema que registre la trazabilidad de los productos fabricados.

— Los nuevos sistemas de manipulación de los productos modificarán de forma importante el modelo de fabricación y el sistema de gestión de planta deberá adaptarse al nuevo modelo.

Continue reading

Case – study sector Acero y Fundición

TwitterLinkedInEmailPrint

Sorry, this entry is only available in European Spanish. For the sake of viewer convenience, the content is shown below in the alternative language. You may click the link to switch the active language.

Descripción del problema

captor_aceroPlan industrial para fabricante de válvulas

Optimizar el rendimiento de las instalaciones productivas y plantear las inversiones necesarias para definir en el futuro una planta capaz de adaptarse a los requerimientos de flexibilidad del mercado.

Continue reading

This site uses cookies for your best user experience. If you continue, you are giving your consent to the acceptance of the aforementioned cookies and acceptance of our cookie policy . Click the link for more information.

ACEPTAR
Aviso de cookies