Needs

• Programas serie: improve the on-time deliveries ratio, both in quantity and in quality reducing the LT by the implementation of a continuous improvement system, pull flow of activities synchronising and visibility in production to lean manufacturing
• Programas no seriados – unit references (satellites reflectors): improve the on-time deliveries ratio, both in quantity and in quality reducing the LT by the implementation of a continuous improvement system, pull flow of activities synchronising and visibility in production and design to lean manufacturing and lean design

Solution

• Programas serie:
  • Lean manufacturing: Visual panel, synchronising sheets (“golf ball”), assembly kits, continuous improvement systems in critical resources, 5 S’s, SMED 
• Programas no seriados – unit references (satellites reflectors):
  • Lean manufacturing: Visual panel, synchronising sheets (“golf ball”), assembly kits, continuous improvement systems in critical resources, 5 S’s, SMED
  • Lean desing: Visual panel, knowledge management system

Principal achievements

• Programas serie:
  • Lean manufacturing: “lean culture” implementation in the enterprise. LT reduction (30-50% in some phases), OEE improvement in the critical resources (10-20%), missing parts and stock break in assembly reduction
• Programas no seriados – unit references (satellites reflectors):
  • Lean manufacturing: “lean culture” implementation in the enterprise
  • Lean design: “lean culture” implementation in the enterprise